High Speed Automatic Expanded Metal Machine contain SINGLE WIRE AUTOMATIC and CHAIN LINK FENCE MACHINE INSTRUCTION
Single wire full-automatic chain link fence machine is the dedicated devices for Coal mine, slope protection.
Also used in the production of wire mesh fencing,breeding fencing,etc. This machine with servo motor,actuating principles,precision positioning, low failure rate,easy operation,long service life.
Border wire knuckle Border wire twisted
Compacting machine Molds
2.Main technical parameters
Name of parameter
Special specifications can be customized
Width of the mesh
Special specifications can be customized
Depended on mold
3.The working principle and structure
After Wire into the mold and press the start button, the machine will according to the preset parameters to woven mesh under the control of computer.
(1).Process is as follow
This machine is mainly composed of main machine, automatic weaving machine,and automatic reeling machine.
The main machine is mainly composed of coil stand，servo motor，Mold platform，knife，water tank，water pump，control system.
2).The automatic weaving machine is mainly composed of positioning needle,weaving system,bend edge system,reeling system.
For the setting only need to set the fence length setting and the chain
the fence length setting decide the fence width , how to set ? it depends the wire diameter , the mesh opening, the set way as follows :
Please kindly see above picture, the number as i mark depends on the fence length setting, for example above picture is 2m width mesh, you
Count the number is 19 , so the setting fence length setting is 19 .
The chain link number setting decide the chain link fence length,
how to set?As follow
Firstly weaving some mesh about 10m manually, then to count the number as i mark, for example, above is length 10m, the number is 4, so the chain link number setting 4 is ok.
Remark : due to different wire galvanized wire or black wire , different wire diameter , different opening all effect the setting ,so the above method is more accurate .
5.Adjustment and apply
(1).configuration and requirements for unit operating persons
In order to ensure the normal operation of the machine and the daily maintenance,in this unit,it should arrange one supervisory engineering staff graduated from mechanical and electrical professionals.We suggest each shift is equipped with 2 labor capacity,one for control system operation,one for mesh weaving,including the necessary lifting transportation.
The operator should be trained,to master the related knowledge about computer,electrical equipment and machinery operating.Be familiar with the operation procedures and safety matters at the corresponding level.It is strictly prohibited operating by without training persons.
In the process of commissioning and production,all the operators and maintainers should wear necessary labor protection appliance,such as safety goggles,safety hats,etc.
(2).Raw material galvanized wire, zinc ingots should be not less than No.1 zinc as GB470 standard. Zinc coating surface is smooth and hardness is consistent.
Before opening the machine, please check the Electric system, Pneumatic system and all mechanical parts, clean and lubricate the linear bearings of mold. After confirming, then begin to prepare and adjust for the production.
When operator is adjusting and operating the machine, in order to avoid crowded injury accidents, please do not operate by two people at the same time, and be sure not to operate when cutting wires.
2).Put wire on the coil stand and put the coil stand steady
4).Put wire into the mold
6).Put the knife in the vertical,and then try to cut the wire ,if it a little off,please adjust platform.
Note:Don't put the hand on the knife when cutting wire,lest danger occur
7).Then let one wire fished bend,and then put the wire on the positioning pin,so make the mesh stabled.
8).At the same time ,ensure each wire positioning is consistent
9).Manual netting,when reach 1m,put the net on the winding reel(on the weaving machine).
Note :reel must be stuck on the two wire intersections.
10).Then adjust the edge,all around ,until adjust to the best position.
11).Then then machine can normal operation.
Note:Nets must tighten
12).Computer parameter setting:
Open the power source:it is the first interface.
Single wire length:it is for setting the chain link fence netting width
Total wire pcs:it is the length of one roll.
Roll pcs:it is the total capacity of roll
Positive jog:it is for adjusting the knife position in positive
Reverse jog:it is for adjusting the knife position is reverse
Speed up:it is for improving the working speed
Speed reduce:it is for reducing the working speed
Actual value:it is the actual value while machine working process
Set value:it is the for setting the value as demand
Proportion molecule:it is for setting the proportion of servo motor
Proportion denominator:it is for setting the proportion of machine optic axis
Auto speed:working speed in automatic
Manual speed:speed of jog.
Start up delay:it is the middle time for processing next procedure after the whole procedure is finished
Speed up time:it is the time for starting up the servo motor
Drag net time:mesh rolling time
Lockrand delay:it is the interrupt time between locating pin and lockrand.
Servo motor doesn’t work
1.Check the line whether break off.
2.Set length in screen can not be 0.
3.Check the contractor whether burn out
4.Check the longitude and latitude stop whether working
Knife doesn’t work
1.Check the line whether break off
2. When cut wire, if the loading is large.It is hard to cut for motor.
3.If the sensor switch is bright
If weaving not well
1.check mesh is flat or uneven, if mesh is uneven and find which wire uneven, please elastic pressure wire wheel
2.Check the top clutch spring of the weaving machine is loose or not , if loose please tighten up
3.The wire (after cut off)should be vertical with the net (hang on the weaving machine).
If bend edge not very well
1.Check if the bend is small , please adjust platform bottom of the mold
2.Check if the bend edge in place,if not in place,please let the Semicircle gear(bulge)nearer
Adjust the hand of the bend edge,level up the front-back
Packing: Standard export seaworthy packing.
Payment: T/T or L/C
Port : Tianjin/Shanghai/Qingdao
Company: Hannstar Industry Company Limited
Address:No.168, Yizhou road, Dongying, Shandong, China
Tel: +86-189-6300-9518 (whatsapp)
Fax: +86 - 546 -6064825
Mobile: +86-156-6667-1904 (wechat)